Grindmaster Machines Pvt Ltd, a leader in grinding and finishing technology is showcasing some of its high end technologies at the ongoing IMTEX Forming 2018.The company is showcasing its solutions at Hall–2A Stall–B 110 from Jan 25 to Jan 30, 2018. Some of the highlights are Precision Deburring Machine for Sintered Parts, Robotic Deflashing & Automatic Machine for Fettling of Iron Cast Components, Metal Spinning & flow Forming Solutions and Deburring & Finishing Machines for Sheet Metal Parts.
Grindmaster display the below mentioned machines at IMTEX 2018
- Robotic Iron Casting Fettling RCF-HD Series
Grind Master Robotic Deflashing Machine RCF series is an Automatic Machine for Fettling of Iron Cast Components. Robotic fettling of Iron Cast Component is a Revolutionary Technology for the Casting Industry, giving a leap in Productivity and quality to casters, at the same time creating a healthier safer workplace.
RCF-HD Series machine is the advanced systems built by Grind Master for Fettling Operations including Riser & Gate Cutting, Parting Line Grinding, Deburring for Sharp Edges, Milling inaccessible areas and Breaking into Holes. Robotic Iron Casting fettling technology addresses specific problems presents in casting industry like Complex Shapes, Heavy Components, Hazardous working conditions, Heavy Stock Removal Requirements, variety in component Geometry, With Manual/ Automatic load, unload using Pallet Exchangers, Automatic Tool Changer, Automatic Path corrections, Rigged Reliable Robot-Spindly System, and essentially required Full Metal Enclosure and dust collector System. RCF-HD Series machines typically give cycle times from 2 minutes to 4 minutes for components typically 500mm X 300mm X 250mm in size, cycle time is typically dependent on level of grinding. Robot equipped with a Electric Spindle tool completes the operation with consistency and repeatability through the lifetime. This makes it very suitable for components such as Hydraulic Housing, Rock Shaft Housing, Cylinder Block, Transmission case and many other automotive components made in large volumes.Grind Master also offers RCF-HD-ECO series machines. Such cells are typically deployed with Simple Machining worktable for Economic Operations.
- Slag Grinding Machines for Deburring Plasma-Cut & Flame Cut parts
GM Group is strategic partner with Timesavers Inc from USA for promoting a range of Deburring & Finishing Machines for Sheet Metal Parts. Timesavers Inc has specially developed slag grinding machine Model 42-Series-900-WWB-top in combination with model 42-series-900-W bottom working machine for deburring flame cut components.These machines use combination of brush and belt heads which can remove primary and secondary burrs in single pass. Machine is also capable of taking away sharpness from the sides which is desired in many applications.
- Deburring of Aerospace Sheet Metal Parts
Deburring of Air Craft and Aero Space parts is a critical operation. Timesavers, our Partners from Holland offer a precise solution for this. Deburring without edge radiusing demanded by this industry is effectively achieved by machines that use deburring discs.These machines use Combination of Abrasive belt, brush & disc heads for precision deburring applications. Wet working disc machine can give a clean part after deburring. Multidirectional deburring ensures uniform edge quality.
- Precision Deburring Machine
Grind master offers Conveyorised Precision Deburring Machine for sintered parts like stator, rotor, cover plate, distribution plate of common rail pump, fuel injection parts, valve plates of compressors etc. The machine deburr the flat faces with holes and grooves, removes sharp edges and creates micro radius. The machine has automatic job reversing system to deburr both faces in single job loading. Also offered are a wide range of deburring machines with combination of abrasive belts & planetary brush heads.
- Metal Forming Machines
Metal forming is a metalworking process of shaping metal parts and objects through mechanical deformation. Various processes for metal forming include Metal Spinning, Shear Forming, Flow Forming, Rotary Forging & Hot Forging which are extensively used in various industries including aerospace, defence, automotive, etc. The Metal Forming can be done on a wide range of materials including Titanium, Nickel Alloys, Super Alloys etc.
Metal Forming technologies are extensively used for manufacturing various applications including Next generation jet engine lipskins, Aluminium Liners for fuel cells, Wheels rims, Brake drums, Gas Cylinders etc. These machines are Industrie 4.0 compliant with advanced data-logging, setup and workcell management systems.